How Technology Can Improve Warehouse Efficiency

Part 3 of a 3 part series of posts inspired by the 31st Annual State of Logistics Report

A lot of data shows how improving efficiency can help shippers and logistics companies increase their profit margins and ultimately reach new heights of success. With the right technology, businesses can track shipments as they move through each step of the transportation process.

Understanding Technology’s Role in Warehouse Efficiency

Technology automates tasks, optimizes inventory management, and streamlines operations. It can also record information related to the assets used during the journey and the costs accumulated along the way. Once this data is collected, companies can use leading software platforms to develop and analyze key metrics to optimize critical shipping operations.

Warehouse Execution Systems (WES)

One way shippers can improve real-time visibility, prevent time-consuming issues like bottlenecks, and directly oversee other order-picking systems — among many other benefits — is to invest in integrating a WES. This technology can replace traditional warehouse management systems (WMSs) and manage essential warehousing functions and other systems or platforms your company may already be using.

Sensors and Scanners

Capturing and processing data in real time starts with using sensors and scanners. These devices enhance accuracy and operational efficiency:

• RFID and barcode scanners: Scanners quickly and accurately capture product data, including lot information and SKU numbers. They speed up the picking, packing, and shipping processes while lowering errors.
• Safety sensors: Sensors also enhance warehouse safety. For example, proximity sensors on vehicles like forklifts detect obstacles and automatically stop or slow the vehicle to prevent collisions.

Mobile and Wearable Technologies

Mobile and wearable technologies provide real-time data access and hands-free operation, significantly improving employee productivity and safety. Mobile devices like tablets with WMS apps help workers track inventory, manage orders, and quickly communicate with other team members.

Wearable devices like ring scanners or wrist-mounted computers enable hands-free operation. These devices allow employees to scan items, confirm orders, and access instructions without holding a device. This technology speeds up tasks, reduces errors, and enhances ergonomics with a hands-free nature.

Artificial Intelligence (AI)

AI assists with data analytics and demand forecasting and automates decision-making processes. For example, optimizing picking processes with the following methods can increase productivity by 35% and fulfillment capacity by 40%:

• Inventory management: AI algorithms analyze sales data, trends, and external factors to predict demand and optimize inventory levels, lowering the risk of stockouts and overstocking.
• Process optimization: AI can analyze warehouse workflows, identify bottlenecks, and suggest improvements. For example, AI may optimize picking routes or reorganize storage layouts to lessen travel time and enhance throughput.

Autonomous Mobile Robots (AMR)

When it comes to increasing the accuracy of your order fulfillment processes, you can’t beat the speed or reliability an AMR can offer in comparison to physical labor.

With AI, these robots can work alongside human workers to increase efficiency and accuracy while reducing the physical strain on employees. Robotic systems can take over repetitive tasks like picking, packing, and sorting, freeing up employees to focus on more complex tasks.

Automated Guided Vehicles (AGVs)

AGVs are autonomous vehicles that transport goods within a warehouse, reducing the need for manual labor and increasing efficiency. AGVs can move containers, pallets, and products, reducing the need for forklifts or manual transportation. It speeds up goods’ movement and lowers the risk of accidents and product damage.

Integrating these vehicles with your WMS allows them to work around the clock, ensuring continuous operation and minimizing downtime.

Internet of Things (IoT)

IoT is a network of interconnected devices, including computers and non-computer devices and sensors. It improves your warehouse efficiency through:

• Condition monitoring: IoT sensors can monitor product conditions like humidity and temperature, which is especially helpful for perishable goods. It ensures products are stored under optimal conditions, reducing waste.
• Smart inventory management: IoT devices like RFID tags and smart shelves allow real-time inventory tracking. This helps monitor stock counts and prevent misplacements or losses.
• Asset tracking: IoT-enabled devices can track the status and location of AGVs or forklifts to ensure maintenance is performed when needed.

Improve Your Warehouse Efficiency With Keller Logistics Group

Whether you’re considering investing in robotics for handling goods, new warehousing management processes, or another form of advanced technology, your main goal should be to lower the amount of physical labor required to maintain your day-to-day operations.

Keller Logistics offers turnkey warehousing services using the latest technology to manage your warehouse operations. We manage and automate your operations from WMS to RFID bar code scanning and electronic data interchange. Contact us today to gain a competitive edge in a fast-paced business environment with warehouse automation and more.